Blog posts tagged with 'Elliptical Steel Bending'

Albina recently rolled various material for the eagle feather-inspired roof at the American Indian Hall at Montana State University in Bozeman, Montana. ThinkOne Construction Management designed a barrel-vaulted, curved, standing beam roof in the shape and color of an eagle feather. Metal roofing was specified to ensure durability and to create a non-penetrating attachment point for solar panels. The project was featured on page 37 of the October/November Issue of Metal Architecture. 

TS 14" X 4" X .375" WALL A500 GR B-2 pcs rolled the easy way to a 27’ -8” radius

6" X 6" X 5/16" ANGLE A36-7 pcs rolled leg out to a 92’-0” radius

4" X 4" X ½" ANGLE A36-2 pcs rolled leg out to a 107’-3” radius

Photo Credit: Jacob Teats

We also rolled the materials for the spiral staircase on this project.

MC12 X 10.6# A36

5 pcs rolled flanges out to a 67’-0” radius

4 pcs spiral rolled flanges out to a 67’-0” radius

5 pcs rolled flanges in to radii ranging from 57’-5” - 67’-5” radius

4 pcs spiral rolled flanges in to a 63’-0” radius

2" X 2" X ¼" ANGLE A36

1 pc rolled leg out to a 67’-5” radius

1 pc rolled leg in to a 67’-10” radius

Photo Credit: Jacob Teats

A recent issue of O & M Metal Fabricator Magazine, produced by NOMMA, features a case study written by Jeff Fogel with input from key members of the Albina Team, on the great spiraling feat it took to create the spectacular spiral staircase at the American Airlines Headquarters in Fort Worth, Texas.

We spiral bent Tube Steel 16″ X 16″ X .625″ WALL A500 GR B bent down to a an 18 foot radius, using our induction heating process to create the spiral stringers for the staircase. In addition to the 16″ square, we produced another set of spiral stringers consisting of Tube Steel 14″ x 6″ x .625″ wall REALLY tight, exposed and bent to a 5′-6″ radius on a 45° pitch. These are the type of bends that ONLY Albina can do! The 1.7 million-square-foot complex, dubbed the “Trinity complex,” consists of four seven-story buildings. It cost nearly $300 million to build and houses over 6,500 employees. There were 10 tower cranes on the project and more than 1,000 construction workers on-site during the peak of the project. Viva Railings LLC (Photo credit & Glass/Railing Fabricator). Read “Daunting Curves Ahead"

The Buddy Holly Hall of Performing Arts and Science in Lubbock, Texas is a 220,000 square foot state-of-the-art campus featuring two theaters, event space, a full-service bistro and a ballet academy under one roof. Albina bent various materials for the signature spiral staircase in the Christine DeVitt Lobby. See LINK IN OUR BIO to get a sneak peek inside!

TS 16" X 8" X .625" WALL A500 GR C
16 pcs: Spiral bend the easy way
Bent down to a 7 ft plan view radius.

TS 10" X 6" X .625" WALL A500 GR C
10 pcs: Spiral bend the hard way
Bend down to a 14' 11" plan view radius.

Albina Co., Inc. recently rolled several materials for a custom spiral staircase. Materials bent by Albina Co., Inc. include:
PL ¾" X 14" A36- spiral rolled to a 5’ 3” plan view radius and a 9’ 3” plan view radius.
PL ¾" x 4" A36- spiral rolled to a 5’ 3” plan view radius.
PL ¾" X 8" A36- spiral rolled to a 5’ 3” plan view radius.
1½" OD X .120" WALL HREW: Rolled to a 8’ 11” plan view radius.

Albina elliptically bent 50,000# of 14" XH pipe, all material exposed, to extremely tight tolerances for the Wagon Creek Pedestrian Bridge in Mt. Shasta, California. The McConnell Foundation partnered with Siskiyou County by awarding a $600,000 grant for the Wagon Creek Bridge, and the bridge is considered the crown jewel of the Lake Siskiyou Trail.

Albina recently bent 100 lengths of TS 2" X 1" X .125" WALL 6061-T6 aluminum in elliptical configurations. All of the ellipse bends had to be within 1/8" of the template provided and it was critical that all parts match each other. This was a rush project that was required just a few days after receipt of material. The ellipse bends will be used in the newly renovated pool at the Universal Palms Hotel in Florida. The hotel was recently purchased by a group of New York investors that plan to re-brand the hotel under the Choice Hotels franchise.