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Blog posts tagged with 'rolled metal products'

Custom Spiral Staircase for Seattle Area Tech Company
Custom Spiral Staircase for Seattle Area Tech Company

We recently spiraled nearly 100 pieces of plate which formed the spiral staircase stringers of a multi-level spiral staircase for a major tech company in Seattle, WA. We also rolled 37 pieces of stainless steel tubing for the handrail. Materials rolled included:

1" THICK A572 GR 50 PLATE IMPORT MATERIAL
Phase 1: Spiral roll the easy way a total of 80 pcs.

1" THICK A572 GR 50 PLATE - 2" THICK A572 GR 50 PLATE
Phase 2: Bevel, Roll and Trim a total of 20+ pcs

1½" SCH40 T304 S/S #4 FINISH
Phase 3: Spiral roll 37 pcs of handrail.

We currently have three plate rolls in our facility ranging from small to large capacity. We just received a new CNC plate roll and have purchased another medium capacity plate roll to arrive in November. Contact us for all of your plate rolling needs! 

Spiral Rolled Plate Staircase Stringers

Spiral Rolled Plate Staircase Stringers Aerial View

Rolled Stainless Steel Handrails

Hayward Field Makes World Debut at the US Track & Field Olympic Trials!
Hayward Field Makes World Debut at the US Track & Field Olympic Trials!

“The Front Runner in Steel Bending. We Tower Above the Rest." We were thrilled to be an integral part of reconstructing Hayward Field at the University of Oregon and got to witness it in person these past two weeks thanks to our niece @ambertanner24 who competed in the NCAA Track & Field Championships in early June and this week in the US Olympic Trials!

Hayward Field is the world-class home to @OregonTF, but this week it takes center stage at the US Track & Field Olympic Trials. Albina created the curved steel diaphragm used to support the roof structure and provided various bent materials to help construct the landmark tower at the northeast corner of the facility. Designers wanted to create a structure that was open and airy, allowing spectators to enjoy great views and natural daylight, in an intimate environment. 

Hayward Field University of Oregon Curved Steel Tower

In addition to the iconic roof, the tower at Hayward (187 feet tall) creates a community landmark honoring the first 100 years of track and field at Oregon. We rolled 400 lengths, varying from 20’-0” to 60’-0” long, of Tube Steel 8" X 4" X .500" WALL A500 GR B, 8-5/8" OD X .625" WALL A500C WHEELED, 8-5/8" OD X .375" WALL A500C WHEELED, 8-5/8" OD X .250" WALL A500C WHEELED, and Flat Bar 3/8" X 4½" A36. That is 330,000# lot weight (165 tons) of rolled steel, 10 inbound trucks and 16 outbound trucks! Photo Credit: @brooke_smith_photography

Hayward Field University of Oregon Curved Steel Tower

Hayward Field Tower University of Oregon

The Front Runner In Steel Bending, We Tower Above the Rest
The Front Runner In Steel Bending, We Tower Above the Rest

We were thrilled to be an integral part of reconstructing Hayward Field at the University of Oregon and got to witness it in person these past two weeks thanks to our niece @ambertanner24 who competed in the NCAA Track & Field Championships in early June and this week in the US Olympic Trials!

Hayward Field is the world-class home to @OregonTF. Albina created the curved steel diaphragm used to support the roof structure and provided various bent materials to help construct the landmark tower at the northeast corner of the facility. Designers wanted to create a structure that was open and airy, allowing spectators to enjoy great views and natural daylight, in an intimate environment. 

Hayward Field University of Oregon Aerial View

Hayward Field University of Oregon Curved Steel Roof

In addition to the iconic roof, the tower at Hayward (187 feet tall) creates a community landmark honoring the first 100 years of track and field at Oregon. We rolled 400 lengths, varying from 20’-0” to 60’-0” long, of Tube Steel 8" X 4" X .500" WALL A500 GR B, 8-5/8" OD X .625" WALL A500C WHEELED, 8-5/8" OD X .375" WALL A500C WHEELED, 8-5/8" OD X .250" WALL A500C WHEELED, and Flat Bar 3/8" X 4½" A36. That is 330,000# lot weight (165 tons) of rolled steel, 10 inbound trucks and 16 outbound trucks! Photo Credit: @brooke_smith_photography

Hayward Field University of Oregon Curved Steel Roof

Hayward Field University of Oregon Curved Steel Roof

Curved Steel Handrails Frame Rooftop at Luxury Boutique Hotel Nikko in San Francisco
Curved Steel Handrails Frame Rooftop at Luxury Boutique Hotel Nikko in San Francisco

Albina Co., Inc. recently rolled some rooftop handrails for the Hotel Nikko, a luxurious boutique hotel in San Francisco. Materials bent included:

1½" SCH40 A53B ERW WHEELED
150 pcs- cut, cope, deburr and bent by Albina. Albina held the coped end at a specified dimension and left the other end long for field trimming. All rails were bent on a 4” center-line radius.

1½" SCH40 T316L S/S #4 POLISH
74 pcs- cut, cope, deburr and bent by Albina. Albina held the coped end at a specified dimension and left the other end long for field trimming. All rails were bent on a 4” center-line radius.

Curved Steel Handrails Hotel Nikko San Francisco CA.

Curved Steel "Treehouses" Provide Tranquil Break Area for Employees at the NVIDIA Corporate Headquarters in Santa Clara, California
Curved Steel "Treehouses" Provide Tranquil Break Area for Employees at the NVIDIA Corporate Headquarters in Santa Clara, California

Curved steel treehouse structures provide a tranquil and relaxing break area for the employees of NVIDIA, a computer hardware manufacturer, at the corporate headquarters in Santa Clara, California. Albina Co., Inc. was the steel bender-roller on this project. We bent 55,000# of bent material including:

TS 12" X 4" X .500" WALL A500 GR B

               6 pcs bent the easy way to a 28 ft radius (30 ft of bent material per pc).  Material bent and trimmed by Albina.

 

TS 5" X 5" X .375" WALL A500 GR B

               12 pcs bent to a 31 ft radius (16 ft of bent material per pc).  Material bent, trimmed and drilled by Albina.

 

TS 8" X 2" X .250" WALL A500 GR B

               89 pcs bent the hard way to an approx. 32 ft radius (approx. 18 ft of bent material per pc).  Material bent, trimmed and drilled by Albina.

 

3" X 3" X ¼" ANGLE A36

               12 pcs bent leg in to a 31 ft radius (15 ft of bent material per pc).  Material bent and trimmed by Albina.

 

TS 3" X 3" X .250" WALL A500 GR B

               4 pcs bent to a 5 ft radius (7 ft of bent material per pc).  Material bent and trimmed by Albina.

 

TS 5" X 3" X .250" WALL A500 GR B

               4 pcs bent the easy way to a 5 ft radius (7 ft of bent material per pc).  Material bent and trimmed by Albina.

 

5" X 5" X ½" ANGLE A36

               6 pcs bent leg out to a 2 ft radius (1 ft of bent material per pc).  Material bent and trimmed by Albina.

 

 Curved Steel Treehouse Structures at NVIDIA Headquarters

 Curved Steel Aerial View of Treehouse Structures at NVIDIA Headquarters

Close Up View of Curved Steel Treehouse Structures at NVIDIA Headquarters

Lots of OEM Parts Require Curved or Bent Steel!
Lots of OEM Parts Require Curved or Bent Steel!

Albina Co, Inc. produces consistent, accurate and repeatable rolled metal parts and components for various OEM and industrial business sectors. We produce small parts such as pipe spools, hydraulic lines, handles, brake bands, boiler tubes, heat exchangers, and coils.

We bend and fabricate pipe spools for a variety of different industries. We have the ability to provide small and large spools out of both carbon and stainless materials. Our qualified welders can TIG or MIG weld spools depending on customer requirements.

Our bent steel can be seen on various applications in the auto, marine, aviation, locomotive, agricultural and food processing sectors. Our bends are used on locomotive frames, boat frames, deck rails and even components for homeland security helping to protect our docks and ports. Here is an example of an extremely impressive bend for a commercial processing application:

Albina bent, torch cut out, fit and tack welded 10" SCH120 SA106B SMLS to a 12 ft radius.

10" SCH120 SA106B SMLS bent to a 12 foot radius.

Our plate roll is consistently rolling custom tanks for countless industries, brake bands for industrial manufacturers and non-standard pipe diameters.

Our qualified crew has the skills required to fabricate your wear backs, or other pressure retaining components.

If your product needs to be opened, closed, held or picked up, we can produce your handle!

Albina has the expertise to bend coils to virtually any configuration. We coil all forms of material: pipe, tubing, square and rectangular. We also work with all types of material: carbon, stainless, aluminum, copper, zirconium, etc. One call can result in bent material fully fabricated with flanges, fittings, miscellaneous components, etc.

Most alternative energy projects require AESS (Architecturally Exposed Structural Steel) and Albina can bend to your AESS requirements. Team up with Albina on your next project so we can help you recognize savings and treat you to a stress free experience. 

 

 

Albina Co., Inc. Virtual & Aerial Tour 2020
Albina Co., Inc. Virtual & Aerial Tour 2020

Take a journey in, above and around our production shop and office with this high resolution virtual and aerial tour of Albina Co, Inc. See our state of the art roll bending machines in action from a plan view, soar through our bays, watch our certified welders in action, and take a peek into our office and newly renovated lunch and conference rooms.

 

How Does the Rotary Draw Bending Method Work and What Types of Products Can You Make?
How Does the Rotary Draw Bending Method Work and What Types of Products Can You Make?

Rotary draw bending is a cold bending method where the member is clamped to a rotating bend die and drawn around the bend die. The tailing tangent is held against the bend die by a pressure die, and the bend die rotates until the desired geometry is formed. A mandrel is often placed inside the member to restrain cross-sectional distortion during the bending process. Bends can also be formed with special draw-bending equipment where deformations are controlled by tensioning along the member axis. Rotary draw bending is commonly used to form small radius bends in smaller-size round, square and rectangular HSS members. Specific tooling is required for each member size, shape and bend radius; therefore, this method is best suited for projects requiring many identical bends. This bending method is primarily used in the machine and parts industry (Weisenberger, 2016) and for piping (Riviezzi,1984). The maximum degree of bend is 180°, but the minimum bend radii of round HSS is approximately 50% smaller than that of other cold-bending methods (Riviezzi, 1984). Have a need for consistent, accurate, and repeatable bent steel parts, hit us up today! We are standing by ready to assist!

 

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