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Blog posts of '2025' 'March'

Volkswagen Headquarters Curved Stair
Volkswagen Headquarters Curved Stair

Volkswagen Curved Stair at Volkswagen Group of America Headquarters in Reston, Virginia.

 

Albina bent different sizes of Tube Steel and Plate the Easy Way for this project to 12 and 16 foot radii.

TS 16" X 4" X .500" WALL A500 GR B (8 pcs bent the Easy Way)

3/8" THICK X 8-13/16" WIDE A36 PLATE (2 pcs bent the Easy Way)

3/8" THICK A36 PLATE (3 pcs bend the Easy Way)

3/8" THICK X 84-11/16" WIDE A36 PLATE (1 pc bent the Easy Way)

3/8" THICK X 19-5/16" WIDE A36 PLATE (1 pc bend the Easy Way)

3/8" THICK X 12" WIDE A36 PLATE (2 pcs bent the Easy Way)

 

Spiral stair install top view

Spiral stair install bottom view

Spiral stair construction bottom view

Spiral stair construction top view

Why Use Curved Steel
Why Use Curved Steel

Why Use Curved Steel? 

Aesthetic Appeal

Curved steel provides a more modern, unique appearance and adds more dynamic dimension with minimized visual disruptions. Curved steel is more aesthetically appealing and attractive than "built-up" or "welded" sections. Curved steel creates flowing, uninterrupted lines that provide a sense of elegance and fluidity in design.

Structural Integrity

The AISC indicates that the bending process does not adversely affect the strength or structural integrity of steel. When a shape has been curved successfully, the strains the member will experience under actual service conditions will be much smaller than those associated with the curving operation.

Load Distribution

The maximum axial compression in an arch typically occurs under uniformly distributed loads across the full span. This efficient load-bearing mechanism enables the design of lighter structures that maintain structural integrity. Additionally, the inherent stiffness of curved steel elements contributes to the overall stability of structures, reducing the need for supplementary support materials.

Functional and Versitile Design

Curved shapes facilitate smoother transitions and more complex designs; enabling the creation of curved slab edges and unencumbered column-free spaces, providing elegant and cost-effective solutions. No other framing material matches structural steel's capacity to encourage freedom of expression and design creativity. 

Energy Efficiency

The AISC acknowledges that curved steel designs can enhance natural lighting in buildings. For instance, the use of curved steel and glass roofs can create expansive atriums that allow ample natural light to penetrate interior spaces, reducing the need for artificial lighting during daylight hours, contributing to overall energy savings.

Material Conservation 

Steel weighs half the amount of concrete resulting in a lighter, more sustainable building and less cost. According to the AISC, domestically produced structural steel typically contains between 90% and 100% recycled content. The industry average for recycled content in domestic structural steel is over 90%, the highest of any building framing material.

Aerodynamic

Curved structures can enhance aerodynamic properties by reducing wind resistance, minimizing turbulence, and decreasing drag. Studies have shown that incorporating curved elements, such as rounded corners, can enhance aerodynamic performance by reducing drag and mitigating wind-induced vibrations.

Click here for printable PDF! Why Use Curved Steel

 
Hollywood Burbank Airport Terminal
Hollywood Burbank Airport Terminal

Excited to share some photos of our work at the brand-new Hollywood Burbank Airport Terminal! Albina bent 421,030 lbs of steel for this project totaling 170 pcs of wide flange and HSS, both round and square. Material radii varied from 72’ 5 5/8” to 574’ 0”. The nearly $1.3 billion dollar project will include a new 355,000 square foot terminal with 14 gates, providing more space for passengers. Also being upgraded are security and baggage claim, as well as shopping and dining. The goal of building the new terminal is to give travelers a more “elevated” experience.

 

Construction canopy picture

Construction picture multiple curves

Construction picture underneath shot

Construction picture inside

Construction picture exterior

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